GRP fibreglass, EPDM rubber and felt flat roofing for extensions, garages and outbuildings across Horsham and West Sussex. Long-lasting modern systems with proper drainage and written guarantees.
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📞 Call Now: 0140 358 1272Flat roofs fail differently from pitched - and the symptoms usually show inside before the roof looks bad outside.
When it is not the answer: A sound deck with one split or a failed lap can be repaired for a fraction of replacement - and if the roof is under 10 years old, the original installer’s guarantee should be your first call, not us. Read the full guide.
Flat roofs are ubiquitous on Horsham's housing stock. The 1960s and 70s estate builds in Roffey and Littlehaven added rear extensions and garages with felt flat roofs that are now 40–50 years old — well beyond their design life. We replace more of these every year as they reach the end and begin failing during wet Low Weald winters.
Modern GRP fibreglass is a fundamentally different product to the felt systems it replaces. The resin and fibreglass laminate forms a fully seamless surface with no joins or seams to fail. We use a purpose-mixed laminate system with a 25-year manufacturer guarantee and install it in all weather conditions, providing a finished surface that's virtually maintenance-free.
We also carry out EPDM rubber installations for large flat areas where GRP is impractical, and undertake felt repairs and replacements where a modern system isn't warranted by the situation.
Single-storey extension, GRP fibreglass. Price depends on size and access.
Single or double garage. GRP or EPDM. Including new drip edge and outlets.
EPDM or GRP for larger flat areas. Full drainage specification included.
We check the covering, the falls, the edge details and - critically - probe whether the deck beneath is sound or rotten.
Deck condition assumptions stated plainly; warm-deck insulation specified where the room below is habitable (a Building Regulations requirement).
GRP and EPDM need dry conditions to cure and bond - we book against the forecast honestly.
Old covering off, deck inspected, rot cut out and re-boarded, insulation laid on warm-deck builds.
GRP fibreglass laid wet with trims, or one-piece EPDM membrane - edge details and outlets done properly, because that is where flat roofs actually fail.
Falls checked with water where possible, guarantee handed over - 20 years on GRP systems we install.
| Job | Typical duration |
|---|---|
| Garage roof (single) | 1-2 days |
| Kitchen extension | 2-3 days |
| Larger wrap-around extension | 3-5 days |
| Dormer top | 1-2 days |
| Repair to split or lap | Half day |
GRP will not cure below about 5°C or in rain - winter jobs wait for a dry window, and we would rather move a date than trap moisture under a new covering.
Most domestic flat roofs run from towers and edge protection rather than full scaffold. Scaffold is specified for: first-floor or higher flat roofs, and any job with sustained edge work over a public path - always itemised in your written quote, never a hidden extra, and we arrange it.
The Causeway and Denne Road conservation streets take footway scaffold licences with conservation conditions, while the Victorian terraces off Park Street and New Street often need rear-lane tower access rather than front scaffold. Pavement scaffold and skip permits go through Horsham District Council; allow a few working days on streets like The Causeway, East Street, Park Street where space is tight.
| Job | Typical range | Notes |
|---|---|---|
| Garage roof in GRP | £1,400-£2,400 | Deck condition dependent |
| Kitchen extension, GRP warm deck | £2,200-£4,200 | Incl. insulation to Building Regs |
| Extension in EPDM | £1,800-£3,500 | One-piece membrane |
| Dormer top | £900-£1,800 | GRP or EPDM |
| Split/lap repair | £250-£550 | Where deck is sound |
Worked example: A 1990s Broadbridge Heath integral garage roof: rotten chipboard deck replaced with OSB3, finished in GRP with new edge trims, £2,100 over two days.
No deposit on repairs; extensions and garages typically split start/completion. Nothing before materials arrive.
Covering RH12, RH13 and surrounding postcodes.
GRP systems carry a 20-year guarantee on ours; EPDM membranes carry long manufacturer warranties with our 10-year workmanship cover on the installation.
If a fault appears in covered work, we come back and put it right. No quibbling, no re-charge.
A day or three of resin smell on GRP jobs - strong but temporary - and the deck strip is the noisy part. Gardens below get sheeted, and we need outside power. You do not need to stay home for external work - we just need power and access agreed in advance.
Curing chemistry rules the diary: we lay in dry weather only, and an unexpected shower means stopping and protecting rather than pressing on. Horsham sits in the damp Low Weald, so autumn drying times run slow and moss pressure is constant on north pitches.
"Original felt on our 1970s rear extension had been leaking for two years. They replaced it with GRP fibreglass in one day and it looks brilliant. No more drips in the kitchen. Well worth doing properly."
"Needed a new garage flat roof. Got three quotes — chose these on recommendation and they didn't disappoint. Tidy work, good communication and the GRP finish is flawless."
"Single storey extension re-roofed with EPDM. Explained the options clearly, the price was fair and the job was done in a day. No mess left behind at all."
For most Horsham extensions and garages, GRP fibreglass is the best choice — a seamless, jointless cured system with no laps to fail and a 25-year guarantee, which matters in West Sussex’s damp climate where jointed felt fails at the seams. EPDM rubber suits larger roofs (over about 80m²) or those with multiple penetrations. Traditional felt is now mainly for tight budgets. We match the system to your specific roof at survey. Our GRP vs EPDM comparison weighs up the options in detail.
A new GRP flat roof on a typical extension costs £900–£2,500; an integral garage £900–£1,400; and larger flat roofs £2,000–£6,000. A felt-to-GRP upgrade runs £1,200–£3,000. Prices include labour, materials, trims, outlets and VAT. The main variables are area, the system chosen, and the condition of the timber deck once stripped — which is why an honest quote always includes deck inspection. Our dedicated flat roof cost guide breaks the figures down by roof type.
A correctly installed GRP fibreglass roof lasts 25–30 years; EPDM 25 or more; traditional felt 15–20. Seamless systems consistently outlast jointed felt in West Sussex’s climate because they have no laps or seams to fail — which is where felt roofs almost always go first. The deck matters as much as the covering: a good membrane over a sound, dry deck reaches its full life; the same membrane over a wet or soft deck fails early. Our guide to how long a roof lasts covers all roof types.
Possibly — if the leak is isolated and the felt is otherwise sound, a targeted repair may be viable and cost-effective. But 1970s extension roofs across Horsham are typically on their original or second felt covering and near end of life, so if the felt is blistered or cracked across the surface, water ponds after rain, or the deck feels soft, replacement is the better investment — patching an end-of-life felt roof buys months, not years. We diagnose honestly on site. Our leaking flat roof guide helps you tell which situation you’re in.
Most domestic flat roofs — an extension or garage — are replaced in one to two days, including deck inspection and any board replacement. A small garage roof is often done in a single day; a larger extension with multiple outlets and abutments takes two. Wet weather can extend it, since GRP resin needs dry conditions to cure properly. We confirm the programme in the quote. Our garage roof replacement guide covers what to expect on the most common job.
For most Horsham extensions and garages, GRP fibreglass is the better choice: seamless, hard-wearing, with a 25-year guarantee, and ideal for the small-to-medium roofs that dominate the local housing stock. EPDM rubber comes into its own on larger roofs (over about 80m²) or those with lots of pipes and rooflights, where its single-sheet flexibility is an advantage. Neither is universally ‘best’ — it depends on the roof. We advise on the right one at survey. Our EPDM vs GRP guide compares them fully.
Where the flat roof covers a habitable room, yes — we upgrade it to a warm-deck build-up with rigid insulation above the deck and below the membrane, meeting current Building Regulations and avoiding the interstitial condensation that rots poorly built cold-deck roofs. Over an unheated garage a simpler build-up is fine. On the Southwater and Broadbridge Heath estates, where flat-roofed extensions often cover kitchens and bedrooms, the insulation detail isn’t optional. Our roof insulation guide explains warm versus cold deck and why it matters.